GARMENTS
Today Raj Krupa has become synonymous with garments that score high on both fashion and functionality. Our massive infrastructure supports every element of your apparel needs, including an in-house design studio, facilities for cutting, printing, sewing, embroidery, digital printing and finishing. Backed with the best-in-class machinery, we churn out about 8,00,000 garments per month.
- 2 fully integrated facilities (Ahmedabad, Gujarat and Tirupur,Tamilnadu) spread across 70,000 sq. ft.
- A highly qualified technical team as certified fit technicians for impeccable fitting
- Authorized garment manufacturers for international brands like Disney, Marvel, Universal studios and many more
- A one-stop solution to apparel needs with in-house value additions
- On-time delivery, everytime (97% before time)
CAPABILITIES
At Raj Krupa, we do not blindly follow trends; we create them. We pride ourselves in having an exclusive design team that frequents the fashion capitals of Europe to study, analyze and create garments for our own collection. You not only get to choose from our massive library of vibrant colours, designs and textile patterns but also gain the benefit of our latest trend research and mood board presentations by our design team. Almost of our turnover is designed in-house.
- Trend Research
- Mood/ Colour presentations
- Fashion illustrations & spec creation
- Fabric research & CADS
- Tech Pack and Range sheet creation
With the designs confirmed, our cutting unit cuts the precise panels for sewing. Our investment in high-grade machinery helps us create these panels with great precision, consistently. Backed with and exclusive storage space for fabrics and cut panels, we can roll out the same designs over an extended period of time.
Machinery details across 2 units
- Flatlock m/c – 231
- Overlock m/c – 372
- Single needle m/c – 271
- Button hole & attaching (sets) – 23
- Special machines – 7
- Cutting straight/ Bend knife – 13
- Finishing/Ironing – 40
Total production 800000 Basic / month
Total machinery 957 machines in 2 units
Our in-house embroidery division has an annual embroidery capacity of 350 million stitches. We have state-of-the-art automated 9 multi-head embroidery machines with 168 heads which can embroider upto 9 colors. Exclusive 6 head Embroidery machine for sampling and 2 laser cutters with normal as well as camera laser applique for any shape / size. We have in house expertise to create complicated designs.
We also have 2 Digital photographic embroidery machines that can handle Caps / Shoes and garments. The wide range of possibilities include regular stitches like,
- Satin Stitch
- Tetami Stitch
- Motif Stitches
- Program Stitches
- Photo Embroidery
- 3D Embroidery
- Chenille Embroidery
- Tuffting
- Towel loop embroidery
- Single sequin
- Multi sequin
- Flip sequins
- Solid and printed Applique
- Filled Wadded appliques
- Felt appliques
Automatic and Manual Screen Printing
- Print Screen designing
- Digital Screen Engraving for screen printing
- Screen Exposing
- Sublimation printing
- Photographic Heat transfer printing
To reduce garment lead-time and ensure quality at each step, Raj Krupa’s in-house laboratories conduct performance testing and colour approvals at various stages. These processes are in accordance with international test standards. It ensures faster approvals on quality and quicker delivery each time.
IFB F / L Automatic Washing Machine for Shrinkage Testing
To test shrinkage of garments during home laundering, garments or fabric specimens are tested using standard reference detergents.
Launderometer for colour fastness
Test specimens are laundered under appropriate conditions of temperature, and abrasive action. The colour change of the test specimen and the staining of the multifibre fabric are then visually evaluated.
GSM Cutter
Useful to cutting accurate samples to check Gram per Square Meter.
Colour Matching Cabinet for Visual Colour Assessment
To check accuracy of colours, samples are checked under standard light conditions. Apart from standard light sources, alternate fluorescent lamp sources can also be incorporated.
Special Dryers
While the tumble dryer assists in the drying process, the hot air oven is specifically used to remove excess moisture from test specimens like cotton and yarn.
Conditioning Room
Here the humidity content of the samples is checked against the normal climate.
Relative humidity: 65% + / – 5 %. Temperature: 20 + / – 2 Degree Celsius.
Additionally, a Conditioning / Drying Rack and Whirling Hygrometer assist in drying of textiles and relative humidity reading inside the conditioning room.
Electronic Weighing Balance
It is used to support almost every activity in the part of weighing purpose